CHAPTER 1 GENERAL INFORMATION
DESCRIPTION	1-1
MACHINE IDENTIFICATION	1-1
VEHICLE IDENTIFICATION NUMBER	1-2
ENGINE SERIAL NUMBER	1-2
CONTROL FUNCTION	1-2
SPEEDOMETER	1-2
ENGINE STOP SWITCH	1-2
LIGHTS SWITCH	1-2
CLUTCH LEVER	1-3
CHANGE PEDAL	1-3
FRONT BRAKE LEVER	1-3
REAR BRAKE PEDAL	1-3
FUEL COCK	1-3
STARTER KNOB (CHOKE)	1-4
KICK STARTER	1-4
REAR SHOCK ABSORBER	1-4
DRIVE CHAIN TENSIONER	1-4
FIXED SIDESTAND	1-5
DETACHABLE SIDESTAND	1-5
PRE-OPERATION CHECKS	1-6
FUEL AND OIL	1-7
FUEL	1-7
MIXING OIL	1-7
OPERATION AND IMPORTANT RIDING POINT.	1-8
STARTING A COLD ENGINE	1-8
WARMING UP	1-8
STARTING A WARM ENGINE	1-8
SHIFTING	1-8
ENGINE BREAK-IN	1-8
PARKING	1-9
CLEANING AND STORAGE	1-10
A.CLEANING	1-10
B.STORAGE	1-10
CHAPTER 2 PERIODIC INSPECTIONS AND ADJUSTMENTS
PERIODIC MAINTENANCE INTERVALS AND LUBRICATION INTERVALS	2-1
INTRODUCTION	2-1
PERIODIC MAINTENANCE INTERVALS AND LUBRICATION INTERVALS CHART	2-1
PERIODIC MAINTENANCE INTERVALS AND LUBRICATION INTERVALS CHART	2-2
PERIODIC MAINTENANCE INTERVALS AND LUBRICATION INTERVALS CHART	2-3
IMPORTANT INFORMATION	2-4
SPECIAL TOOLS	2-5
SPECIAL TOOLS	2-6
SPECIAL TOOLS	2-7
MINOR MAINTENANCE AND ADJUSTMENTS	2-8
SPARK PLUG	2-8
TRANSMISSION OIL	2-9
IGNITION TIMING	2-10
IGNITION TIMING	2-11
THROTTLE CABLE	2-12
IDLE SPEED	2-12
AIR FILTER	2-13
CLUTCH	2-14
BRAKE LINING INSPECTION	2-14
FRONT BRAKE	2-14
REAR BRAKE	2-15
REAR SHOCK ABSORBER ADJUSTMENT	2-16
TIRE AND WHEEL	2-17
TIRE AND WHEEL	2-18
DRIVE CHAIN	2-19
DRIVE CHAIN	2-20
STEERING HEAD	2-21
HEADLIGHT ADJUSTMENT	2-22
CHAPTER 3 ENGINE MAINTENANCE AND REPAIR
PREPARATION FOR SERVICE	3-1
CARBURETOR	3-2
REMOVAL AND DISASSEMBLY	3-3
INSPECTION	3-3
INSPECTION	3-4
ASSEMBLY	3-5
REED VALVE	3-5
INSPECTION	3-5
ASSEMBLY	3-6
CYLINDER HEAD/CYLINDER/PISTON	3-7
REMOVAL	3-8
INSPECTION	3-9
INSPECTION	3-10
INSPECTION	3-11
INSPECTION	3-12
INSTALLATION	3-13
INSTALLATION	3-14
INSTALLATION	3-15
CLUTCH/PRIMARY DRIVE GEAR	3-16
REMOVAL	3-17
INSPECTION	3-18
INSTALLATION	3-19
MECHANISM ADJUSTMENT	3-20
PRIMARY DRIVE GEAR REMOVAL	3-20
STARTER/SHIFT SHAFT	3-21
REMOVAL	3-22
INSPECTION	3-22
INSTALLATION	3-22
CHAPTER 4 CHASSIS MAINTENANCE AND REPAIR
FRONT WHEEL/REAR WHEEL	4-1
FRONT WHEEL REMOVAL	4-2
REAR WHEEL REMOVAL	4-2
INSPECTION	4-2
SPOKE REPLACEMENT	4-3
BRAKE INSPECTION	4-4
SPROCKET AND CHAIN	4-5
WHEEL INSTALLATION	4-6
FRONT FORK	4-7
FORK OIL REPLACEMENT	4-8
REMOVAL AND DISASSEMBLY	4-9
INSPECTION	4-10
INSTALLATION	4-11
INSTALLATION	4-12
STEERING HEAD	4-13
REMOVAL	4-13
INSPECTION	4-13
INSTALLATION	4-14
REAR SHOCK (MONOCROSS SUSPENSION “DE. CARBON” SYSTEM)	4-15
NOTES ON DISPOSAL	4-15
HANDLING NOTES	4-16
REMOVAL	4-17
INSPECTION	4-17
INSTALLATION	4-17
SWINGARM	4-18
FREE PLAY INSPECTION	4-19
REMOVAL	4-19
INSPECTION	4-20
INSTALLATION	4-20
CHAPTER 5 ELECTRICAL MAINTENANCE
WIRING DIAGRAM AND ELECTRICAL COMPONENTS	5-1
IGNITION SYSTEM	5-2
TROUBLESHOOTING	5-2
TROUBLESHOOTING	5-3
TROUBLESHOOTING	5-4
LIGHTING SYSTEM	5-5
TROUBLESHOOTING	5-5
CHAPTER 6 APPENDICES
TROUBLESHOOTING GUIDE	6-1
ENGINE IS HARD TO START OR DOES NOT START	6-1
POOR HIGH SPEED PERFORMANCE	6-2
OVERHEAT	6-3
TRANSMISSION AND SHIFTER	6-3
CLUTCH	6-3
CHASSIS	6-4
HEADLIGHT/TAILLIGHT	6-4
SPECIFICATIONS	6-5
SPECIFICATIONS	6-6
SPECIFICATIONS	6-7
SPECIFICATIONS	6-8
SPECIFICATIONS	6-9
SPECIFICATIONS	6-10
SPECIFICATIONS	6-11
SPECIFICATIONS	6-12
GENERAL TORQUE SPECIFICATIONS	6-13
CONVERSION TABLES	6-13
CABLE ROUTING	6-16